Crane equipment is made up of several components. Some are visible to crane operators, while others are hidden inside joints and engine controls. But all of them require equal attention and maintenance. Reports reveal that the crane repair and OEM parts industry’s profits are sky-rocketing. Consequentially, crane managers are dealing with increased crane part repair and replacement costs.
But there’s one thing that all crane operators and inspectors can do to minimize the costs associated with costly crane repairs. Yes, we’re referring to timely and proper crane component maintenance. You can reduce the risk of operational malfunctions by ensuring regular crane inspection, cleaning, and upgrades.
Thanks to crane safety product distributors like Crane Warning Systems Atlanta, you can improve your crane’s performance by installing robust crane safety devices. Let’s talk more about crane component maintenance and its top three considerations.
1. Tailored Inspection Plans Are Important
There cannot be a one-size-fits-all crane inspection plan. Each crane type is different and configured uniquely. For instance, using the same protocols and tools, you cannot inspect a telescopic boom crane and a rough terrain crane. Similarly, custom-made inspection and crane maintenance plans are required to check crawler, mobile, gantry, and tower cranes.
Creating and implementing a customized crane component maintenance plan will help you identify and mitigate operational risks. They’ll also ensure improved crane safety and regulatory compliance.
2. Don’t Forget Manufacturers’ Manuals
Manufacturers’ manuals play a critical role in determining the effectiveness of crane repairs. The manuals come with complete information about a crane’s load limit, weight limit, radius restrictions, and other key figures that help crane operators stay vigilant during operations. Crane manuals also highlight detailed troubleshooting procedures, wiring techniques, and end-to-end crane configuration diagrams.
All of this information and pictorial diagrams are necessary to understand a crane’s inner workings and control systems.
3. Key Factors for Crane Maintenance Setup
Crane maintenance and inspections can also lead to unforeseen accidents due to improper setup and safety protocols. Your crane crew should inspect the worksite and floorplan according to a crane’s features and operational requirements. There should be no obstructions within 10 feet of the equipment, and the area shouldn’t have any chemical substances.
The crane’s load moment should be monitored to prevent overturning and slipping. All employees must wear proper PPE and anti-slip shoes. Some of the other key points that crane maintenance workers shouldn’t forget include:
·Crane stability measurement and assurance
·Removal of potentially harmful loads
·Removal of loads from the crane’s proximity to avoid damage
·Equipment assembly and disassembly
·Ensuring the correct readings for load gravity, crane ground stability, floor inclination, and level of optimal rotation
When inspecting crane components, pay special attention to crane swivels, filters, wheel tread, emergency switches, boom and jib, and moving parts lubrication. Explore different types of crane safety devices and crane wind speed indicators available at Crane Warning Systems Atlanta and extend your equipment’s useful life.
Explore Crane Warning Systems Atlanta’s Website Today
Take your crane equipment’s safety and control to the next level using crane safety products available at Crane Warning Systems Atlanta. The company stocks advanced and original RaycoWylie crane safety products and impeccable crane cables, shackles and portable links, among much more.
Contact them now or check out their troubleshooting guides and product manuals right away!
